INSTRUMENTS TECHNICIAN

SITE                          : ENSTRA MILL                              

DIVISION                  : ENSTRA (SPRINGS)

REPORTING TO        : TEAM LEADER -INSTRUMENTS

PURPOSE OF THE JOB:

To program, install, calibrate, troubleshoot and repair of instrumentation and control systems that support safe, efficient, and reliable plant operations.

KEY RESPONSIBILITIES

• Assist the Mill Instrument by managing the maintenance and projects on the Mill DCS systems.
• Optimise and ensure uptime for all DCS equipment, including servers, network components and storage systems.
• Perform fault finding and repairs on equipment up to card level, addressing hardware and software issues.
• Resolve complex plant procedur3s using specialised techniques and equipment to reduce downtime.
• Manage and implement preventative maintenance and improvements with maintenance teams or contractors.
• Ensure engineering standards are met through inspection and commissioning of plant modifications.
• Develop, update documentation and provide on – the – job training according to Management of Change procedures.
• Research and recommend new technologies for equipment performance and oversee new installations.
• Develop safety strategies and ensure compliance with statutory requirements for a safe working environment.
• Install, calibrate, and maintain instrumentation including sensors, transmitters, flow meters, pressure gauges, control valves, and related device.
• Perform routine inspections and preventive maintenance to maximise equipment reliability and minimise downtime.
• Diagnose and repair instrumentation faults on production lines and utilities equipment.
• Assist with commissioning of new equipment and process control systems.
• Work closely with Engineering, Production, and Maintenance teams to ensure instrumentation systems support operational requirements.
• Maintain accurate documentation including calibration records, maintenance logs, and instrument databases.
• Ensure compliance with safety procedures, industry standards, and regulatory requirements.
• Support continuous improvement initiatives aimed at increasing equipment performance and process efficiency.
• Perform standby duties when required and provide technical assistance when called after- hours or during breakdowns.
• Ensure that Mill safety and good housekeeping systems are applied and adhered to by all in the section.
• Liaise with suppliers and section personnel to achieve departmental objectives.

SKILLS AND COMPETENCIES

• Adaptability
• Initiating action
• Good communication skills
• Technical/ Professional knowledge & skills.
• Problem solving skills
• Stress tolerance.
• Attention to detail
• Innovation

REQUIRED MINIMUM QUALIFICATIONS / EXPERIENCE

• Instrumentation Trade Test qualification or equivalent (NQF 6).
• Five (5) years post apprenticeship/qualification experience in a manufacturing industry, preferably Pulp and Paper manufacturing.
• Minimum of three (3) years’ experience in ABB AC 800M and AC 450 controller configuration, programming and fault finding.
• Three (3) years of experience of Fundamentals on networking.
• Strong knowledge of PLCs, SCADA systems, process control loops, and automated production machinery.
• Experience with Siemens Step 7 programming is advantageous.